chy.stat

Let’s make the world of industry smarter.

“everything is a number, count with us, count on us”

chy.stat - CHYtrá STATistika / Smart Statistics, Modern, standard software made up of modules. It's not CAQ, MES. Neither is it LIMS nor BI. It's kind of all in one. It helps with stability and continuous optimization of manufacturing processes.

Data lakes, machine learning, digital twin, dynamic quality control

All these buzz words are tools used to optimize manufacturing processes, that is, minimize risk and stay competitive. Let's get to it!

We will become your reliable partner, offering IT and statistical competence, from conceptual planning down to implementation. Nobody knows your processes better than you, and so we always seek to incorporate your insights into configuration of our software so it can best answer your needs.

Chy.stat works in real time, presenting all measured quality characteristics, as well as process and energy parameters. We also offer clever alarms and quick analysis of your data.

Oh yeah and the licensing policy is pretty fair.

Monitor

Do you need to respond promptly to alarms and problems happening in production right now?

see every alarm (even SPC) and problem happening at a particular production line immediately, in real time
define and monitor your own KPI
monitor current status of OEE
click on a color coded tile (representing a single manufactured piece) and see current measurements and short term history

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Crustallus

Do you need to monitor long-term stability of your processes?

compare how your processes behave across production lines, individual products, shifts or batches
only look at processes where smart statistics is reporting alarms
don't just rely on cp and cpk. smart statistics can find alarms with other methods as well
find room for improvement by looking at your processes from a bird’s eye view

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Lucra

Do you need to monitor how your KPIs behave over long periods of time?

make use of Balanced Scorecard method online
set realistic targets for your KPI and monitor how well you meet them
perform TOP N analysis and start improving
set your own target attainment sensitivity

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Ordo

Do you need one tool to manage different workflows?

manage order measurements not only in the lab - LIMS
monitor information about batch or order
organize SPC
release of the production line
escalate alarms, add your comments and view them on the timeline

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Scrap

Do you need a clear continuous overview of cost vs defect rate?

collect data from machines in real time automatically or manually
analyze and interact with your data, quickly, on a single dashboard
make use of "drill down" to find out the cause of defects and their cost
perform TOP N analysis and start improving

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Fenestra

Yes, you do need an online dashboard! PDF reports are so last century.

get rid of all notice boards at your plant
create your own dashboards - it's very user friendly and intuitive
present your data online and interactively
visualise current status of a production line
support shopfloor management

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IdF

Do you need to manage the tightening process?

Do you need to manage the tightening process?

reliable collecting of tightening data, tightening curves included
real-time monitoring and freely configurable KPIs calculation
traceability and Cp/Cpk calculation, if useful
long term process control via KPIs
AI algorithm for (tightening device-independent) control of OK curves in real-time = our “Ideé Fixe” and means: proactive recognition of dangerous outliers!

Curve Data

Do you need to collect and visualize curve data?

Do you need to collect and visualize curve data?

don't evaluate just the few important points, but consider the whole curve
compare hundreds of curves at once
visualize parametric and tolerance windows
let a smart algorithm find abnormally shaped curves
analyze FFT results from all measurements

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Smart brewery system

Did our system catch your attention? Don't hesitate and check out the demo version where you can see data collection on a beer bottling line with 7 stations. The demo version lets you try out all our modules.

You can get a better idea about what our system can do for you with our commentary or example solutions from other companies. So don't hesitate to contact us and we will show you an online presentation.

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References

Škoda - Auto, a.s. -
plant Vrchlabí

How to control the production of an automatic gearbox?

In 2017, as part of the digitization of production, Škoda launched a large project called “Transparent factory”. We provided data collection, visualization and on-line evaluation of data from hand gauges and special measuring devices from over a hundred places in the production and from all measurements at the measuring centre. ...and what was the most successful ?

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Škoda - Auto, a.s. -
plant Mladá Boleslav

The project where we used our clever modules in different production lines. These include engine, gearbox, axle assembly, and last but not least, new plug-in hybrid battery assembly line where we first used our module for Curves. ...and what was the most successful ?

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Festool s.r.o.

A project in the Festool company, which is the manufacturer of hand tools. Our solution is used in the production line of shafts that are mounted in cordless screwdrivers. The core of the solution is the collection and visualization of data from production machines (PLC) and measuring systems, interactive (HMI) terminals for production operators and ensuring communication between the production and measurement centre. The main benefit of the solution is transparent information about machine availability, quality and productivity, from which we are able to adequately calculate OEE of the line. ..and what was the most successful ?

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Gentherm CZ s.r.o.

Very nice and successful project in the company called Gentherm CZ which deals with manufacturing components for fluid systems and seating comfort systems for automobile industry customers. The objective of this project is automatic data collection from machines with emphasis on clean data without any input from operators who could possibly introduce distortions in the data. And do you know what? Together, we did it! We helped Gentherm achieve transparent production. About 100 PLC devices are connected on end-of-line tests (EOL); these are devices that measure every single manufactured piece on a particular production line - 100% testing. Gentherm increased productivity by 10% and that's only thanks to online information from the production line and visualization panels placed across the production line and quality control stations. And what else was a success?

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